Product Description
XIHU (WEST LAKE) DIS.HUA Chain Group is the most professional manufacturer of power transmission in China, manufacturing roller chains, industry sprockets, motorcycle sprockets, casting sprockets, different type of couplings, pulleys, taper bushes, locking devices, gears, shafts, CNC precision parts and so on. We have passed ISO9001, ISO14001, TS16949 such quality and enviroment certification
We adopt good quality raw material and strict with DIN, ANSI, JIS standard ect, We have professional quality conrol team, complet equipment, advanaced technology. In 1999, Xihu (West Lake) Dis.hua obtained ISO9001 Certificate of Quality Assurance System, besides, the company also devotes itselt o environmental protection, In2002, it also obtained ISO14001 Certificate of Environment Management System.
Short pitch precision roller chains (A series) 15-240 simlex to eightlex includ normal short pitch precisson roller chains and heavy duty series roller chains
Short pitch precision roller chains (B series) 04B-72B simlex to triplex includ normal short pitch precisson roller chains and heavy duty series roller chains
SHORT PITCH PRECISSION ROLLER CHAINS (A SERIES)
Material: Alloy Steel
Surface Treatment: Shot Peening / Blacking / Blueing
Main Application: Idustry machinery
| Product name | Duplex Short Pitch Precision Roller Chain (A series) Chain (DIN764) |
| Materials Available | 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420 |
| 2. Steel:C45(K1045), C46(K1046),C20 | |
| 3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40) | |
| 4. Bronze: C51000, C52100, C54400, etc | |
| 5. Iron: 1213, 12L14,1215 | |
| 6. Aluminum: Al6061, Al6063 | |
| 7.OEM according to your request | |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc. |
| Products Available | sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc. |
| Processing Method | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| QC : | Technicians self-check in production,final-check before package by professional Quality inspector |
| Size | Drawings |
| Package | Wooden Case/Container and pallet, or as per customized specifications |
| Certificate | ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009 |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| Lead Time | 15-25days samples. 30-45days offcial order |
| Usage: | Transportation Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the noise and vibration characteristics of pitch chains during operation?
Pitch chains generally produce some amount of noise and vibration during operation, but the extent of these characteristics can vary based on several factors. Here are some key points to consider:
- Noise Generation: Pitch chains can generate noise primarily due to the interaction between the chain and sprockets, as well as the movement of the chain links. The noise level depends on the speed of operation, the condition of the chain and sprockets, and the level of lubrication. Well-lubricated chains with properly matched sprockets tend to produce less noise.
- Vibration: Like noise, vibration is also caused by the movement of the chain links and engagement with the sprockets. The vibration intensity can be influenced by factors such as chain tension, alignment, and the overall condition of the chain assembly. Excessive vibration can lead to accelerated wear and reduced efficiency.
- Enclosed Systems: In some applications, pitch chains are enclosed within protective covers or housings. These enclosures can help dampen the noise and vibration, making the operation quieter and smoother.
- Maintenance: Regular maintenance, including proper lubrication and tension adjustment, can reduce noise and vibration by ensuring the chain operates smoothly and efficiently.
It’s essential to follow manufacturer recommendations for chain maintenance and lubrication to minimize noise and vibration levels. Additionally, choosing high-quality chains and sprockets, as well as ensuring proper alignment and tension, can further contribute to a quieter and more vibration-resistant operation. Adequate noise and vibration control can improve the working environment and reduce the risk of premature chain wear and potential equipment failures.
How do pitch chains perform in high-precision and automated processes?
Pitch chains are well-suited for high-precision and automated processes, as they offer several key features that make them reliable and efficient in these applications:
- Precision Engineering: Pitch chains are manufactured to precise specifications, ensuring consistent pitch and link dimensions. This level of precision allows for smooth and accurate movement, critical in automated processes that require tight tolerances and repeatability.
- Low Backlash: High-quality pitch chains have minimal backlash, which means there is little to no play or movement between the chain links. This characteristic is essential in maintaining positional accuracy in automated systems.
- High Efficiency: Pitch chains are designed to transmit mechanical power with minimal losses, ensuring high energy efficiency in automated machinery and processes.
- Quiet Operation: Many pitch chains are engineered to operate quietly, reducing noise levels in automated environments, which is beneficial for both workers and equipment.
- Smooth Engagement: In automated processes, where speed and precision are critical, pitch chains provide smooth engagement between sprockets and chain links, preventing jerky movements and ensuring consistent performance.
- Wear Resistance: High-quality pitch chains are constructed from durable materials and may have special coatings or treatments to enhance wear resistance. This is essential in high-precision processes to maintain accuracy over extended periods of use.
- Customizability: Pitch chains can be customized to fit specific automated systems, making them versatile and adaptable to various applications.
Automated processes often rely on precise movements and repeatable actions, and pitch chains provide a reliable means of achieving these requirements. Whether it’s in robotics, CNC machines, pick-and-place systems, or other automated equipment, pitch chains play a vital role in ensuring smooth and accurate operations.
Can pitch chains be repaired or must they be completely replaced when damaged?
Pitch chains can be repaired in some cases, but the extent of the damage and the type of chain will determine whether repair is a viable option. Here are some considerations:
- Minor Damage: If the chain has only minor issues, such as a few damaged links or minor elongation, it may be possible to repair it. In such cases, the damaged links can be replaced, and the chain can be reassembled.
- Major Damage: If the chain has significant damage, such as severe elongation, bent or broken components, or extensive wear, it is often more cost-effective and safer to replace the entire chain. Repairing heavily damaged chains may not restore their original strength and performance, leading to potential safety risks and increased downtime.
- Expert Assessment: It is essential to have a qualified technician or engineer assess the chain’s condition to determine whether repair is feasible. They can inspect the chain, identify the extent of the damage, and advise on the best course of action.
- Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines regarding repair and replacement. Some manufacturers may have specific policies or limitations on repairing their chains, and following their recommendations ensures the chain’s continued performance and safety.
In general, pitch chains are critical components in many industrial applications, and ensuring their reliability and safety is paramount. If there is any doubt about the chain’s condition or its ability to perform as intended, it is best to err on the side of caution and replace the chain with a new one from a reputable manufacturer.
editor by CX 2023-12-07
China supplier ISO ASME/ANSI DIN JIS Standard a B Series Simplex Duplex Triplex Multiplex Strand Short Pitch Precision Roller Chain and Bush Chain
Product Description
ISO ASME/ANSI DIN JIS Standard a B Series Simplex Duplex Triplex Multiplex Strand Short Pitch Precision Roller Chain and Bush Chain
–Short pitch precision roller chains comply with ISO, ASME / ANSI, DN, 1s and other standards, mainly including a series of short pitch precision roller chains, B series of short pitch precision roller chains and heavy-duty series of roller chains, which adopt high-quality materials and advanced processing technology.
–The products have the characteristics of high tensile strength and high fatigue strength, and the tensile strength reaches more than 11 times of the minimum tensile strength of 50 standards, The fatigue strength reaches more than 1.15 times of the minimum dynamic load strength of so standard.
–The products are widely used in engineering machinery, agricultural machinery and other fields to transmit power for all kinds of machinery and facilities.
| Item Name | Standard transmission Roller Chains | Model | Series A, Series B |
| Row | Simplex/Duplex/Triplex | Application | Machinery Parts |
| Surface Treatment | Self-color/sand-blasted/shot-peening | Certification | ISO, ANSI, DIN, BS |
| Packing | Packaged in boxes and wooden cases, or packaged in reels and then on pallets. | Port | Any sea port or airport in China |
Related products
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the noise and vibration characteristics of pitch chains during operation?
Pitch chains generally produce some amount of noise and vibration during operation, but the extent of these characteristics can vary based on several factors. Here are some key points to consider:
- Noise Generation: Pitch chains can generate noise primarily due to the interaction between the chain and sprockets, as well as the movement of the chain links. The noise level depends on the speed of operation, the condition of the chain and sprockets, and the level of lubrication. Well-lubricated chains with properly matched sprockets tend to produce less noise.
- Vibration: Like noise, vibration is also caused by the movement of the chain links and engagement with the sprockets. The vibration intensity can be influenced by factors such as chain tension, alignment, and the overall condition of the chain assembly. Excessive vibration can lead to accelerated wear and reduced efficiency.
- Enclosed Systems: In some applications, pitch chains are enclosed within protective covers or housings. These enclosures can help dampen the noise and vibration, making the operation quieter and smoother.
- Maintenance: Regular maintenance, including proper lubrication and tension adjustment, can reduce noise and vibration by ensuring the chain operates smoothly and efficiently.
It’s essential to follow manufacturer recommendations for chain maintenance and lubrication to minimize noise and vibration levels. Additionally, choosing high-quality chains and sprockets, as well as ensuring proper alignment and tension, can further contribute to a quieter and more vibration-resistant operation. Adequate noise and vibration control can improve the working environment and reduce the risk of premature chain wear and potential equipment failures.
What are the temperature limits for pitch chains in various environments?
Pitch chains have temperature limits that depend on the materials used in their construction and the specific application they are designed for. Different environments may require pitch chains to operate within certain temperature ranges to ensure optimal performance and longevity. Here are some general guidelines for temperature limits in various environments:
- Ambient Temperature: In standard operating conditions where there are no extreme temperature variations, pitch chains made from steel or stainless steel can typically withstand temperatures ranging from -20°C to 150°C (-4°F to 302°F).
- High-Temperature Environments: For applications where pitch chains are exposed to high temperatures, such as in baking ovens or industrial furnaces, specialized high-temperature chains made from heat-resistant alloys can be used. These chains can handle temperatures as high as 400°C to 1000°C (752°F to 1832°F) depending on the material.
- Low-Temperature Environments: In cold storage facilities or refrigerated environments, pitch chains should be selected based on their ability to withstand low temperatures without becoming brittle or losing their flexibility. Some chains can perform well at temperatures as low as -40°C (-40°F) and even lower.
- Extreme Conditions: In certain extreme environments such as foundries or chemical plants, where chains may be exposed to both high temperatures and corrosive chemicals, it’s crucial to choose chains that are specifically designed to withstand these aggressive conditions.
- Oil and Gas Industry: For power transmission applications in the oil and gas industry, chains must be capable of operating in environments with elevated temperatures and potential exposure to harsh chemicals. High-quality stainless steel chains with appropriate heat treatment are often used in these applications.
It’s essential to refer to the manufacturer’s specifications and guidelines to ensure that the selected pitch chain is suitable for the intended temperature range and application. Additionally, proper lubrication and maintenance are critical to extending the life of the pitch chains, especially in extreme temperature conditions.
Can pitch chains be repaired or must they be completely replaced when damaged?
Pitch chains can be repaired in some cases, but the extent of the damage and the type of chain will determine whether repair is a viable option. Here are some considerations:
- Minor Damage: If the chain has only minor issues, such as a few damaged links or minor elongation, it may be possible to repair it. In such cases, the damaged links can be replaced, and the chain can be reassembled.
- Major Damage: If the chain has significant damage, such as severe elongation, bent or broken components, or extensive wear, it is often more cost-effective and safer to replace the entire chain. Repairing heavily damaged chains may not restore their original strength and performance, leading to potential safety risks and increased downtime.
- Expert Assessment: It is essential to have a qualified technician or engineer assess the chain’s condition to determine whether repair is feasible. They can inspect the chain, identify the extent of the damage, and advise on the best course of action.
- Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines regarding repair and replacement. Some manufacturers may have specific policies or limitations on repairing their chains, and following their recommendations ensures the chain’s continued performance and safety.
In general, pitch chains are critical components in many industrial applications, and ensuring their reliability and safety is paramount. If there is any doubt about the chain’s condition or its ability to perform as intended, it is best to err on the side of caution and replace the chain with a new one from a reputable manufacturer.
editor by CX 2023-11-08
China Good quality Duplex Short Pitch Precision Roller Chain (A series) Chain (DIN764)
Product Description
XIHU (WEST LAKE) DIS.HUA Chain Group is the most professional manufacturer of power transmission in China, manufacturing roller chains, industry sprockets, motorcycle sprockets, casting sprockets, different type of couplings, pulleys, taper bushes, locking devices, gears, shafts, CNC precision parts and so on. We have passed ISO9001, ISO14001, TS16949 such quality and enviroment certification
We adopt good quality raw material and strict with DIN, ANSI, JIS standard ect, We have professional quality conrol team, complet equipment, advanaced technology. In 1999, Xihu (West Lake) Dis.hua obtained ISO9001 Certificate of Quality Assurance System, besides, the company also devotes itselt o environmental protection, In2002, it also obtained ISO14001 Certificate of Environment Management System.
Short pitch precision roller chains (A series) 15-240 simlex to eightlex includ normal short pitch precisson roller chains and heavy duty series roller chains
Short pitch precision roller chains (B series) 04B-72B simlex to triplex includ normal short pitch precisson roller chains and heavy duty series roller chains
SHORT PITCH PRECISSION ROLLER CHAINS (A SERIES)
Material: Alloy Steel
Surface Treatment: Shot Peening / Blacking / Blueing
Main Application: Idustry machinery
| Product name | Duplex Short Pitch Precision Roller Chain (A series) Chain (DIN764) |
| Materials Available | 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420 |
| 2. Steel:C45(K1045), C46(K1046),C20 | |
| 3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40) | |
| 4. Bronze: C51000, C52100, C54400, etc | |
| 5. Iron: 1213, 12L14,1215 | |
| 6. Aluminum: Al6061, Al6063 | |
| 7.OEM according to your request | |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc. |
| Products Available | sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc. |
| Processing Method | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| QC : | Technicians self-check in production,final-check before package by professional Quality inspector |
| Size | Drawings |
| Package | Wooden Case/Container and pallet, or as per customized specifications |
| Certificate | ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009 |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| Lead Time | 15-25days samples. 30-45days offcial order |
| Usage: | Transportation Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
How do pitch chains handle misalignment between sprockets in conveyor systems?
Pitch chains are designed to accommodate a certain degree of misalignment between sprockets in conveyor systems. Misalignment can occur due to various factors, such as manufacturing tolerances, thermal expansion, or wear and tear over time. The ability of pitch chains to handle misalignment is crucial to ensure smooth and reliable operation of the conveyor system.
One of the key features that enables pitch chains to handle misalignment is their flexibility. The individual links in the chain can articulate, allowing the chain to adapt to slight deviations in sprocket alignment. Additionally, the rollers or bushings used in the chain design can help reduce friction and wear when the chain is moving around the sprockets.
However, it’s essential to note that excessive misalignment can lead to increased wear on the chain and sprockets, which may result in premature failure and reduced efficiency. Therefore, regular maintenance and proper alignment of the sprockets are crucial to prevent excessive wear and prolong the life of the pitch chain and the entire conveyor system.
Some conveyor systems may also use tensioners or idler sprockets to help maintain proper chain tension and reduce the effects of misalignment. Tensioners can help take up any slack in the chain and ensure it remains properly engaged with the sprockets, even when misalignment occurs.
In summary, pitch chains’ ability to handle misalignment is a result of their flexibility and the design of the chain links and components. Proper maintenance and alignment are necessary to ensure the pitch chain operates efficiently and reliably in conveyor systems.
Can pitch chains be used in the power generation and energy sector?
Yes, pitch chains are widely used in the power generation and energy sector for various applications. They play a crucial role in transmitting mechanical power and torque in different types of equipment and machinery. Some of the key applications of pitch chains in this sector include:
- Conveyors and Material Handling: Pitch chains are commonly used in conveyor systems for transporting bulk materials such as coal, biomass, and other fuels in power plants. They provide reliable and efficient material handling solutions, contributing to the overall efficiency of the power generation process.
- Boiler and Ash Handling Systems: In power plants, pitch chains are utilized in boiler systems to feed fuel into the combustion chamber and remove ash generated during the combustion process. These chains must withstand high-temperature environments and abrasive conditions.
- Generator Systems: Pitch chains are employed in generator systems to transfer mechanical power from turbines to electrical generators. These chains are designed to handle high torque and maintain precise synchronization to ensure stable power generation.
- Coal and Biomass Handling: For power plants using coal or biomass as fuel, pitch chains are essential for moving and processing these materials efficiently, from storage to the combustion process.
- Cooling Towers and Cooling Systems: Pitch chains are utilized in cooling towers and cooling systems to distribute water and facilitate the cooling process in power plants.
The power generation and energy sector often operates under demanding conditions, including high temperatures, heavy loads, and continuous operation. Therefore, it is essential to choose high-quality pitch chains made from suitable materials, such as alloy steel or stainless steel, with appropriate heat treatment and surface coatings to resist wear, corrosion, and fatigue. Regular maintenance and lubrication are also critical to ensure the longevity and reliable performance of pitch chains in this sector.
What are the maintenance requirements for pitch chains to ensure optimal performance?
Maintenance plays a crucial role in ensuring the optimal performance and longevity of pitch chains. Here are the key maintenance requirements:
- Lubrication: Regular and proper lubrication is essential to reduce friction between the chain’s moving parts, minimize wear, and prevent corrosion. Use the recommended lubricant and apply it according to the manufacturer’s guidelines. The frequency of lubrication depends on the operating conditions and the type of chain.
- Inspections: Regular visual inspections are necessary to identify any signs of wear, damage, or misalignment. Check for elongation, wear on the sprockets, and any loose or damaged components. Detecting issues early can prevent further damage and avoid costly downtime.
- Tension Adjustment: Maintaining the correct tension in the pitch chain is crucial for smooth operation. Over-tensioning can accelerate wear, while under-tensioning can cause the chain to jump or skip teeth. Follow the manufacturer’s recommendations for tension adjustment.
- Cleaning: Keeping the chain clean is important to prevent the buildup of dirt, debris, or contaminants that can contribute to wear and decrease performance. Regularly clean the chain and sprockets using appropriate cleaning methods.
- Replacement of Worn Parts: As the chain operates, it will naturally experience wear. Replace any worn or damaged components, such as pins, bushings, or rollers, with genuine replacement parts from the manufacturer.
- Environmental Considerations: Consider the operating environment of the pitch chain. In harsh or corrosive environments, additional protective measures may be required, such as surface treatments or using chains made from corrosion-resistant materials.
It is essential to follow the manufacturer’s maintenance guidelines and keep a maintenance schedule to ensure the pitch chain’s optimal performance. Regular maintenance not only extends the life of the chain but also helps prevent unexpected breakdowns and production disruptions.
editor by CX 2023-10-21
China wholesaler Duplex Short Pitch Precision Conveyor Roller Chain Transmission Chain
Product Description
Duplex Short Pitch Precision Conveyor Roller Chain Transmission Chain (DIN764)
SHORT PITCH PRECISSION ROLLER CHAINS (B SERIES)
Material: Alloy Steel
Surface Treatment: Shot Peening / Blacking / Blueing
Main Application: Idustry machinery
ANSI CHAIN NO.: 05B-2 06B-2 10B-2 12B-2 16B-2 20B-2 24B-2 28B-2 32B-2 40B-2 48B-2 56B-2 72B-2
Pitch:8 9.525 12.7 15.875 19.05 25.4 31.75 38.1 44.45 50.8 63.5 76.2 88.9 101.6 114.3
| Product name | Duplex Short Pitch Precision Roller Chain (B series) Chain (DIN764) |
| Materials Available | 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420 |
| 2. Steel:C45(K1045), C46(K1046),C20 | |
| 3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40) | |
| 4. Bronze: C51000, C52100, C54400, etc | |
| 5. Iron: 1213, 12L14,1215 | |
| 6. Aluminum: Al6061, Al6063 | |
| 7.OEM according to your request | |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc. |
| Products Available | sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc. |
| Processing Method | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| QC : | Technicians self-check in production,final-check before package by professional Quality inspector |
| Size | Drawings |
| Package | Wooden Case/Container and pallet, or as per customized specifications |
| Certificate | ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009 |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| Lead Time | 15-25days samples. 30-45days offcial order |
1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
4. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
Can pitch chains be used for power transmission in industrial machinery?
Yes, pitch chains are commonly used for power transmission in various industrial machinery applications. Pitch chains are versatile and efficient components that can transfer power between two or more shafts with sprockets. They are widely used in industries such as manufacturing, packaging, material handling, and more.
The primary advantages of using pitch chains for power transmission include:
- High Load-Carrying Capacity: Pitch chains are designed to handle significant loads, making them suitable for heavy-duty industrial machinery.
- High Efficiency: When properly lubricated and maintained, pitch chains offer excellent power transmission efficiency.
- Compact Design: Pitch chains can transmit power over relatively long distances while maintaining a compact design, which is beneficial for space-constrained applications.
- Wide Speed Range: Pitch chains can operate effectively at various speeds, allowing them to be used in applications with different speed requirements.
- Shock Absorption: Pitch chains can absorb shock and vibration during operation, contributing to smooth power transmission and protecting the machinery from sudden impacts.
- Easy Installation and Maintenance: Pitch chains are relatively easy to install and maintain, and they can be quickly replaced if needed.
It’s crucial to select the appropriate pitch chain size, type, and material based on the specific requirements of the industrial machinery application. Additionally, regular maintenance and proper lubrication are essential to ensure the pitch chain’s longevity and reliable performance in power transmission systems.
Can pitch chains be used in the pharmaceutical manufacturing and processing equipment?
Yes, pitch chains can be used in the pharmaceutical manufacturing and processing equipment, playing a vital role in various applications within the industry. Pharmaceutical manufacturing involves a range of processes that require precise and reliable machinery, and pitch chains offer several advantages that make them suitable for these applications:
- Conveyor Systems: Pitch chains are commonly used in conveyor systems to transport raw materials, intermediate products, and finished pharmaceutical products between different stages of the manufacturing process.
- Capsule Filling Machines: Pitch chains are used in capsule filling machines to control the movement of the capsules and ensure accurate filling and sealing.
- Tablet Press Machines: In tablet press machines, pitch chains are responsible for driving the punches and dies to compress the granules into tablets of the desired size and shape.
- Blister Packaging Machines: Pitch chains are utilized in blister packaging machines to guide the packaging materials and facilitate the sealing of individual doses.
- Liquid Filling and Capping: In liquid filling and capping machines, pitch chains drive the filling nozzles and capping heads, ensuring precise and consistent filling and sealing of containers.
- Labeling and Serialization: Pitch chains are used in labeling machines to transport containers and apply labels accurately, and in serialization machines to track and trace products for compliance with regulatory requirements.
- Cleanroom Applications: Some pharmaceutical manufacturing processes take place in cleanrooms, and pitch chains used in these environments are designed to meet strict hygiene and cleanliness standards.
The pharmaceutical industry is highly regulated and demands the highest standards of precision, hygiene, and safety. Pitch chains, when appropriately selected and maintained, contribute to the reliable and efficient operation of pharmaceutical manufacturing and processing equipment, helping to ensure the production of high-quality medications and medical products.
Can pitch chains be repaired or must they be completely replaced when damaged?
Pitch chains can be repaired in some cases, but the extent of the damage and the type of chain will determine whether repair is a viable option. Here are some considerations:
- Minor Damage: If the chain has only minor issues, such as a few damaged links or minor elongation, it may be possible to repair it. In such cases, the damaged links can be replaced, and the chain can be reassembled.
- Major Damage: If the chain has significant damage, such as severe elongation, bent or broken components, or extensive wear, it is often more cost-effective and safer to replace the entire chain. Repairing heavily damaged chains may not restore their original strength and performance, leading to potential safety risks and increased downtime.
- Expert Assessment: It is essential to have a qualified technician or engineer assess the chain’s condition to determine whether repair is feasible. They can inspect the chain, identify the extent of the damage, and advise on the best course of action.
- Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines regarding repair and replacement. Some manufacturers may have specific policies or limitations on repairing their chains, and following their recommendations ensures the chain’s continued performance and safety.
In general, pitch chains are critical components in many industrial applications, and ensuring their reliability and safety is paramount. If there is any doubt about the chain’s condition or its ability to perform as intended, it is best to err on the side of caution and replace the chain with a new one from a reputable manufacturer.
editor by CX 2023-10-10
China Custom Duplex Short Pitch Precision Roller Chain (A series) Chain (DIN764)
Product Description
XIHU (WEST LAKE) DIS.HUA Chain Group is the most professional manufacturer of power transmission in China, manufacturing roller chains, industry sprockets, motorcycle sprockets, casting sprockets, different type of couplings, pulleys, taper bushes, locking devices, gears, shafts, CNC precision parts and so on. We have passed ISO9001, ISO14001, TS16949 such quality and enviroment certification
We adopt good quality raw material and strict with DIN, ANSI, JIS standard ect, We have professional quality conrol team, complet equipment, advanaced technology. In 1999, Xihu (West Lake) Dis.hua obtained ISO9001 Certificate of Quality Assurance System, besides, the company also devotes itselt o environmental protection, In2002, it also obtained ISO14001 Certificate of Environment Management System.
Short pitch precision roller chains (A series) 15-240 simlex to eightlex includ normal short pitch precisson roller chains and heavy duty series roller chains
Short pitch precision roller chains (B series) 04B-72B simlex to triplex includ normal short pitch precisson roller chains and heavy duty series roller chains
SHORT PITCH PRECISSION ROLLER CHAINS (A SERIES)
Material: Alloy Steel
Surface Treatment: Shot Peening / Blacking / Blueing
Main Application: Idustry machinery
| Product name | Duplex Short Pitch Precision Roller Chain (A series) Chain (DIN764) |
| Materials Available | 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420 |
| 2. Steel:C45(K1045), C46(K1046),C20 | |
| 3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40) | |
| 4. Bronze: C51000, C52100, C54400, etc | |
| 5. Iron: 1213, 12L14,1215 | |
| 6. Aluminum: Al6061, Al6063 | |
| 7.OEM according to your request | |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc. |
| Products Available | sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc. |
| Processing Method | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| QC : | Technicians self-check in production,final-check before package by professional Quality inspector |
| Size | Drawings |
| Package | Wooden Case/Container and pallet, or as per customized specifications |
| Certificate | ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009 |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| Lead Time | 15-25days samples. 30-45days offcial order |
| Usage: | Transportation Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
Can pitch chains be used in the food processing and packaging industry?
Yes, pitch chains can be used in the food processing and packaging industry. These industries have specific requirements for conveying, handling, and packaging food products efficiently and safely. Pitch chains offer several features that make them suitable for such applications:
- Hygienic Design: Pitch chains used in the food industry are designed with hygiene in mind. They have smooth surfaces and minimal crevices to prevent the accumulation of food particles and debris, making them easy to clean and maintain proper sanitation standards.
- Corrosion Resistance: Some food products, cleaning agents, or sanitizing solutions can be corrosive. Pitch chains can be manufactured using corrosion-resistant materials like stainless steel or coatings to ensure they can withstand exposure to such substances.
- Safe for Food Contact: Food-grade materials and lubricants are used in pitch chains to ensure that they are safe for direct or indirect contact with food products.
- High Load Capacity: Food processing and packaging applications often involve conveying heavy loads of food products. Pitch chains are capable of handling these loads with high tensile strength and load-carrying capacity.
- Customization: Pitch chains can be customized to fit specific food processing and packaging equipment and applications, ensuring seamless integration and optimal performance.
- Reliability: In the food industry, downtime can be costly and potentially harmful to product quality. Pitch chains are known for their reliability and long service life, reducing the risk of unexpected failures and production interruptions.
Overall, pitch chains are a reliable and efficient solution for various food processing and packaging applications, including conveying, filling, capping, labeling, and more. Manufacturers in the food industry can benefit from consulting with chain suppliers or engineering experts to select the most suitable pitch chain type and materials for their specific needs.
How do pitch chains handle wear and tear in continuous operation?
Pitch chains are designed to withstand wear and tear in continuous operation, making them well-suited for demanding industrial applications. Here’s how they handle wear and tear:
- Material Selection: Pitch chains are often made from high-quality materials, such as stainless steel or carbon steel with specialized coatings, that offer excellent durability and resistance to abrasion and fatigue.
- Hardened Components: Many pitch chains have hardened pins, bushings, and rollers, which further enhances their wear resistance and prolongs their service life.
- Lubrication: Proper and regular lubrication is essential for reducing friction between the chain components. Lubricants help to prevent metal-to-metal contact, minimizing wear and heat buildup.
- Alignment and Tension: Correct alignment and tensioning of the pitch chain are crucial to distribute the load evenly and prevent excessive stress on individual chain components.
- Maintenance: Scheduled maintenance, including inspection, cleaning, and lubrication, is vital to identify early signs of wear and address them promptly. Replacing worn-out components before they fail can prevent chain failure and costly downtime.
Continuous operation can subject pitch chains to various stresses, including tension, bending, and impact loads. However, when installed and maintained correctly, pitch chains exhibit excellent fatigue strength, which allows them to endure repeated loading cycles without significant wear or deformation.
In high-wear environments, some pitch chains may incorporate additional features such as specialized coatings, case-hardened components, or self-lubricating properties to enhance their wear resistance and reduce the need for frequent maintenance.
In summary, pitch chains handle wear and tear in continuous operation by using high-quality materials, proper lubrication, and regular maintenance. Their robust design and durability make them reliable components for powering conveyor systems and other mechanical applications in industrial settings.
Can pitch chains handle heavy loads and high-speed operations?
Yes, pitch chains are designed to handle both heavy loads and high-speed operations in various industrial applications. The suitability of a pitch chain for specific load and speed requirements depends on its construction, material, and design considerations.
Heavy Load Handling: Pitch chains are available in a range of sizes and configurations to accommodate different load capacities. They are commonly used in industries such as manufacturing, construction, agriculture, and mining, where heavy materials or equipment need to be transported or lifted.
For heavy load applications, it is essential to select a pitch chain with adequate tensile strength, as well as consider factors such as the number of strands and the arrangement of the chain to ensure it can handle the required load without deformation or failure.
High-Speed Operations: Pitch chains can also operate at high speeds in certain applications. The design of the chain, including the shape and size of its components, plays a crucial role in its ability to maintain smooth motion at higher speeds.
When using pitch chains in high-speed applications, factors like lubrication, alignment, and tension must be carefully managed to reduce friction and wear, ensuring the chain’s longevity and efficient performance.
It is essential to consult the manufacturer’s specifications and guidelines to determine the maximum load capacity and speed ratings for a particular pitch chain model. Regular maintenance and proper lubrication are crucial to keeping the chain in optimal condition, especially when handling heavy loads or operating at high speeds.
In summary, pitch chains are versatile and can handle heavy loads and high-speed operations, making them valuable components in a wide range of industrial machinery and mechanical power transmission systems.
editor by CX 2023-09-08
China manufacturer 06b-1 06b-2 06bss Ss06b 06b 9.525mm Pitch 304 Stainless Steel Simplex Duplex Triplex Sprocket connector Link Conveyor Roller Chain
Product Description
HangZhou Terry Machinery supply all linear guideway ,linear guides, ball screw,kinds of bearings,
chain and sprocket,fitness parts ,outboard engine and so on.
We can also supply chain as below:
1. Roller chains with straight side plate (A series) ;08A to 48A
2. Roller chains with straight side plate (B series) :04B to 48B
3. Short pitch conveyor chain with attachments : O8A to 16B with attachment
4. Conveyor chain with special attachments (A series) : C08A-1 to C32A-3
5. Conveyor chain with special attachments (B series) : C08B-1 to C32B-3
6. Conveyor chain with special attachments : A1,K1,WK1,WK2,WA1,WA2
7. Short pitch conveyor chain with extended pins
8.Conveyor chain with special extended pins
9.Double pitch conveyor chains 10. Double pitch conveyor chain with attachments
11.Double pitch conveyor chain with special attachments
12.Double pitch conveyor chain with extended pins 13. Double plus chains
14. Lumber conveyor chain & attachments 15. Sharp top chains
16. Roller chain with vulcanised elastomer profiles 17.Roller chain with U type attachments
18.Roller chain with plastic attachments 19. Plastic chains 20. Roller chain with plastic rollers
21.Various conveyor chains 22. Conveyor chains(M series) 23. Conveyor chain with attachments(M series)
24. Conveyor chains(MT series) 25. Hollow pin conveyor chains(MC series) 26. Conveyor chains(FV series)
27. Conveyor chain with attachments(FV series) 28. Conveyor chains(FVT series)
29. Hollow pin conveyor chains(FVC series) 30. Non-standard hollow pin conveyor chains
31. Conveyor chains(Z series) 32. Conveyor chain with attachments(Z series)
33. Conveyor chains(ZE series) 34. Hollow pin conveyor chains(ZC series)
35. Conveyor chains 36. Conveyor chain with attachments
37.Steel chains for sewage disposal 38. Special conveyor chains
39. Universal movement conveyor chains 40.Conveyor chains for hoisting
41.Welded conveyor chains 42. Roller chains for textile machinery
43.Roller chains for folio transport(Gripper)
44. Support chains 45. 78PF1 conveyor chains 46. Conveyor chains for paper mill
47. Conveyor chains for metal decorating system 48.To top chain-curved movement 49.Double flex chains
50. Hollow pin chains 51. Engineering bush chains 52.Engineering bush chain with attachments
53. Escalator step-chains 54. Conveyor chains for steel mill 55. Scraper conveyor chains
56. Welded steel chains 57.Welded steel chain with attachments 58. Steel pintle chain
59. Steel pintle chain with attachments 60. Conveyor chains for fibreboard equipment
61. Conveyor chains for crawler asphalt paver 62. Palm oil chains 63. Sugar chains 64. Flat-top conveyor chains
Original brand and favorable price to you. Welcome to your inquiry~
PACKAGEHangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Outboard engine&parts,Linear
motion system for CNC , Ball transfer Unit and transmission component .the growing industrial and
Favorable policy of HangZhou benefit the development of Terry Machinery .Our products are utilized
in industrial, motorcycle, vehicle and Automation applications. Now we are exporting to 46 countries.
including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal of Terry Machinery to provide
out customers with widest range of products at competitive prices, backed with the best Service.
OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards and
ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons
are well trained to accommodate your requests and speak English for your conveniences.
Our technicians and engineers Experience in the Industry area exceeds 23 years Service &Quality
control ,We supply detailed drawings and offer when ever necessary,We help all customers promote
and improve their sales.We inspect every piece of products by ourselves before delivery.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Conveyer Equipment, Packaging Machinery, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery |
| Structure: | Roller Chain |
| Type: | Short Pitch Chain |
| Duplex Chain: | 04c-2 06c-2 08A-2 10A-2 12A-2 16A-2 20A-2 24A-2 |
| Package: | Chain+Plastic Bag+ Carton+Wooden Case |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
|---|
Can pitch chains be used in marine and offshore applications?
Yes, pitch chains can be used in marine and offshore applications, but certain considerations and modifications may be required to ensure their optimal performance and longevity in these environments.
Marine and offshore applications present unique challenges, such as exposure to harsh environmental conditions, including saltwater, high humidity, and corrosive agents. Therefore, using standard pitch chains without any modifications may lead to accelerated corrosion and reduced chain life.
To make pitch chains suitable for marine and offshore use, manufacturers often offer specialized coatings or materials that provide enhanced corrosion resistance. Stainless steel pitch chains are a popular choice for marine applications due to their excellent resistance to rust and corrosion.
Additionally, marine and offshore environments may require chains to meet specific industry standards and certifications for safety and performance. It is essential to select pitch chains that comply with these standards to ensure safe and reliable operation.
Regular maintenance and inspection are crucial for pitch chains used in marine and offshore settings. Frequent cleaning, lubrication, and checks for signs of wear or corrosion are necessary to extend the chain’s lifespan and maintain its efficiency.
In summary, pitch chains can be used in marine and offshore applications when they are specifically designed or modified to withstand the harsh environmental conditions. Proper material selection, coatings, and adherence to industry standards are essential to ensure the pitch chains’ performance and reliability in marine and offshore environments.
Can pitch chains be used in the construction and building materials industry?
Yes, pitch chains can be used in the construction and building materials industry for various applications that require reliable power transmission and material handling. Here are some common uses of pitch chains in this industry:
- Conveyor Systems: Pitch chains are often used in conveyor systems to transport construction materials, such as concrete blocks, bricks, and aggregates. They are suitable for both horizontal and inclined conveying, enabling efficient movement of heavy loads.
- Mixing Equipment: Pitch chains are employed in concrete mixers and other construction material mixing equipment. They help drive the mixing paddles or blades, ensuring thorough and consistent blending of materials.
- Hoists and Elevators: Pitch chains are utilized in construction hoists and elevators to raise and lower building materials and equipment to different levels of a construction site.
- Crushing and Screening Machinery: Pitch chains are found in crushers and screening machines used to process building materials like stone, gravel, and sand. They provide the power needed to crush and separate materials efficiently.
- Paving Equipment: Pitch chains are used in paving machines that lay asphalt or concrete during road construction and building projects.
Pitch chains are preferred in the construction industry due to their robustness, high load-carrying capacity, and durability. They can withstand heavy loads, frequent starts and stops, and harsh environmental conditions often encountered in construction sites. Additionally, their adaptability to different orientations and configurations makes them versatile for various construction applications.
It’s essential to select the right type and size of pitch chain based on the specific requirements of the construction equipment and the nature of the materials being handled. Regular maintenance and proper lubrication will help ensure the pitch chains operate smoothly and efficiently, minimizing downtime and enhancing productivity in the construction and building materials industry.
How do pitch chains handle shock loads and dynamic forces in mechanical systems?
Pitch chains are designed to handle shock loads and dynamic forces in mechanical systems through their inherent strength and flexibility. They are commonly used in power transmission applications, where they transfer motion and power between rotating components.
Here’s how pitch chains handle shock loads and dynamic forces:
- High Tensile Strength: Pitch chains are made from high-quality materials, such as alloy steel, which provides them with high tensile strength. This enables them to withstand heavy loads and sudden impacts without failure.
- Flexible Design: The design of pitch chains allows them to flex and adjust to varying loads and forces. This flexibility helps to distribute the shock load and prevents concentrated stress on individual links.
- Even Load Distribution: Pitch chains consist of multiple links, and the load is evenly distributed across these links. When subjected to dynamic forces, each link shares the load, reducing the strain on any single link.
- Engagement with Sprockets: Pitch chains engage with sprockets or toothed wheels, providing a positive drive that ensures smooth motion and minimizes the effects of shock loads. The interaction between the chain and sprocket helps to absorb and dissipate the impact energy.
- Preventing Abrupt Stops: In some applications, shock loads can occur when the machinery comes to an abrupt stop. Pitch chains can help dampen these shocks by acting as a buffer, reducing the sudden impact and preventing damage to other components.
Despite their robust design, it is essential to consider the application’s specific requirements and select the appropriate chain size and type to ensure optimal performance. Regular maintenance and proper lubrication also contribute to the longevity and reliability of pitch chains in dynamic mechanical systems.
editor by CX 2023-08-05
China Custom Fashion Trendy Jewelry Stainless Steel Gold Silver Black Color Choker Gifts Curb Cuban Chain Link Necklace for Men Women duplex roller chain
Product Quantity: Chian026
Jewellery Principal Material: Stainless metal
Substance Type: 304/316L
Diamond form: NO
Pearl Variety: NO
Gender: Unisex, Women’s, Men’s
Primary Stone: NO
Jewelry Sort: NECKLACES
Necklaces Type: Chains
Situation: Anniversary, Engagement, Reward, Wedding ceremony, Celebration
Certification Type: 3rd Get together Appraisal
Chain Type: stainless steel necklace
Plating: 14K Gold Plated, 24K Gold Plated, Specialist 30Hp 22Kw Screw Air Compressor For Fiber Laser Slicing Machine 10K Gold Plated, Rose Gold Plated, 18K Gold Plated, Silver Plated, Gold Plated
Shapepattern: Chain
Design: Trendy, Common
Spiritual Variety: None
Inlay technological innovation: None
Merchandise title: Style Cuban Chain Url Stainless Steel Necklace
Necklace Size: Multi Size
Shade: Silver/Gold/Black
Key Words and phrases: Necklace
MOQ: 12pcs
Environmental Regular: Lead, Nickel, Cadmium totally free
Packing: One Piece One particular Polybag
Craft: IP Gold/ Black Plated
Provider: OEM/ ODM Services
Packaging Specifics: Normal bundle of the sample is by Opp bag as below photograph. Custom made jewelry box with brand engravings can be also offered if required.
DG Shop supply heaps of inventory fashion jewellery for direct get Coup Link Keyway Variety Tapered Shaft Coupling Stainless Metal Disc Coupling We also have skilled tech / ability to offer custom made solution. Products Description
| Product Title | Trendy Stainless Metal Gold Silver Black Coloration Choker Jewellery Cuban Url Chain Necklace | ||||||
| Material | Stainless Steel | ||||||
| Size | Customized | ||||||
| Custom Remedy | We’ll help you create your eyesight into a masterpiece | ||||||
| Delivery Time | 5-ten Operating times | ||||||
What is a roller chain?
What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.
Roller chains are used to transmit power from one shaft to another
Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.
They are interchangeable
There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.
They reduce wear with internal lubricants
In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
They can be used to speed up or slow down machines
Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.
editor by Cx 2023-06-25
China supplier High Quality Stainless Steel Short Pitch Precision Duplex Roller Chains (A series) bulk roller chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CZPT CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Foot
1 Foot(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What to look for in a roller chain
There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.
Canonical chain
Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.
Chain without bushing
Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.
Mute chain
The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
ANSI chain pitch
To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.
Roller chain wear measurement
The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.
editor by CX 2023-05-19
China Good quality High Quality Stainless Steel Short Pitch Precision Duplex Roller Chains (A series) big roller chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CZPT CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Foot
1 Foot(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a roller chain?
What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.
Roller chains are used to transmit power from one shaft to another
Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.
They are interchangeable
There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.
They reduce wear with internal lubricants
In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
They can be used to speed up or slow down machines
Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.
editor by CX 2023-05-18
China best High Quality Stainless Steel Short Pitch Precision Duplex Roller Chains (A series) conveyor roller chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CZPT CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Foot
1 Foot(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
editor by CX 2023-05-18