Tag Archives: forging scraper chain

China Hot selling Alloy Steel Chain Industrial Double Pitch Conveyor Overhead Free Forging Trolley Manufacture Scraper

Product Description

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
P102-W385 102 30 13 27 9 14 14
RUS270 123 50 24 46 16 25 20  20.5
Z20 125 50 24 48 15 26 20
P140 140 78 31 50 19 32 25
Z30 142 64 28.5 50 18 30.5 25
150 150 38 18 40 10 20 18
P155 155 79 39.5 63.5 36 40.5 30
Z25 160 58 28 55 18 30 25
YD310 200 43 20 47 12 22 20
A-3634 216 64 26 72 20 28.5 35
X63 250 60 28 70 20 30 25
P260 260 72 32 75 20 34 32

         ZheJiang CHINAMFG Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
        Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
       Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
       ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.

FAQ

Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.

Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.

Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.

Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.

Q5.What’s your payment terms?
AmountAmount≥5000USD,T/T 30% as deposit,balance before delivery.

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Material: Alloy
Structure: Forging Chain
Surface Treatment: Polishing
Chain Size: 142
Feature: Heat Resistant
Process: Forging
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pitch chain

What are the environmental considerations when using pitch chains?

When using pitch chains, there are several important environmental considerations to keep in mind:

  • Material Selection: Choosing the right material for pitch chains is crucial to ensure environmental compatibility. Opting for materials like stainless steel or other corrosion-resistant alloys can reduce the risk of chain deterioration and minimize the need for frequent replacements, thus reducing waste generation.
  • Lubrication: Proper and efficient lubrication of pitch chains can reduce friction and wear, extending their service life and reducing the amount of lubricants required. Using environmentally friendly and biodegradable lubricants can further minimize the impact on the environment.
  • Waste Management: During maintenance and replacement activities, it is essential to handle old or worn-out pitch chains appropriately. Recycling or disposing of the chains in an environmentally responsible manner helps minimize their environmental impact.
  • Energy Efficiency: Using pitch chains with low friction and high efficiency can reduce the energy consumption of conveyor systems and other equipment where they are employed. This helps lower overall energy usage and contributes to environmental conservation.
  • Environmental Regulations: Complying with local and international environmental regulations and standards is crucial. Ensuring that pitch chains meet relevant environmental certifications and requirements demonstrates a commitment to sustainability and responsible manufacturing practices.
  • Life Cycle Assessment: Conducting a life cycle assessment of pitch chains can help identify areas for improvement in terms of environmental impact. This assessment considers the chain’s environmental footprint from raw material extraction, manufacturing, use, and end-of-life disposal.

By taking these environmental considerations into account, industries can make more sustainable choices when using pitch chains for material handling, conveyor systems, power transmission, and other applications. Implementing eco-friendly practices can not only reduce the environmental impact but also lead to cost savings and improved reputation as environmentally responsible businesses.

pitch chain

How do pitch chains handle the transfer of torque in different mechanical systems?

Pitch chains are widely used for power transmission in various mechanical systems due to their efficient transfer of torque. The transfer of torque through pitch chains occurs through a combination of their design and engagement with sprockets. Here’s a detailed explanation of how pitch chains handle torque in different mechanical systems:

  • Chain Links and Rollers: Pitch chains consist of a series of chain links connected by pins and supported by rollers. When torque is applied to the driving sprocket, the chain’s rollers engage with the sprocket teeth, creating a positive drive.
  • Meshing with Sprockets: As the pitch chain meshes with the sprocket, the torque from the driving sprocket is transferred to the chain. This torque is then transmitted along the entire length of the chain as it moves around the sprockets.
  • Dynamic Engagement: The dynamic engagement between the chain and the sprocket teeth allows for smooth torque transfer during operation. The precision fit between the rollers and sprocket teeth ensures minimal slippage, resulting in an efficient transfer of power.
  • Load Distribution: The load is distributed among multiple chain links and rollers, spreading the torque evenly across the chain. This load distribution helps prevent stress concentration on individual components, enhancing the overall strength and longevity of the chain.
  • Tension and Slack: Proper tensioning of the pitch chain is crucial for maintaining effective torque transmission. Adequate tension ensures that the chain remains engaged with the sprockets and prevents backlash or slack that could disrupt the torque transfer.

Pitch chains are versatile and can handle a wide range of torque requirements, making them suitable for various mechanical systems, including conveyor systems, power transmission in industrial machinery, automotive applications, and more. The ability to transmit torque efficiently makes pitch chains an essential component in many mechanical power transmission systems.

pitch chain

Can pitch chains be used in high-temperature environments?

Yes, pitch chains can be used in high-temperature environments, but their suitability depends on the material they are made of. In standard conditions, many pitch chains are made from carbon steel, which may not be suitable for prolonged exposure to high temperatures. However, for high-temperature applications, it’s essential to choose pitch chains made from materials that can withstand elevated temperatures without losing their mechanical properties.

Common materials used for pitch chains in high-temperature environments include:

  • Stainless Steel: Stainless steel pitch chains are highly resistant to corrosion and can perform well in high-temperature applications. They are suitable for industries like food processing, pharmaceuticals, and chemical processing.
  • Nickel-Plated Steel: Nickel-plated pitch chains offer improved temperature resistance compared to standard carbon steel chains. They are commonly used in various industrial applications where exposure to heat is a concern.
  • Heat-Treated Steel Alloys: Some pitch chains are made from special heat-treated steel alloys that are designed to withstand high temperatures without losing strength and durability. These chains are often used in extreme heat conditions like in furnaces and foundries.

When using pitch chains in high-temperature environments, it’s essential to consider proper lubrication. High temperatures can accelerate chain wear, and adequate lubrication helps reduce friction and maintain chain performance. Choosing the right lubricant suitable for the operating temperature is crucial.

Overall, by selecting pitch chains made from appropriate materials and ensuring proper lubrication, you can effectively use pitch chains in high-temperature environments, meeting the specific requirements of your industrial application.

China Hot selling Alloy Steel Chain Industrial Double Pitch Conveyor Overhead Free Forging Trolley Manufacture Scraper  China Hot selling Alloy Steel Chain Industrial Double Pitch Conveyor Overhead Free Forging Trolley Manufacture Scraper
editor by CX 2024-03-28

China best Special forging die section chain rod for scraper chain conveyor chain roller chain accessories

Applicable Industries: Creating Materials Outlets, Manufacturing Plant, Farms, Building works , Power & Mining
Regular or Nonstandard: Standard
Kind: Scraper chain
Content: 40CR, 40Cr, 20CRMNTI, 40Cr,20CRMNTI
Tensile Energy: > 400KN
Goods Identify: solid chain
Measurement: 192mm*64mm*50mm
Tensile toughness: >400 KN
Model variety: 3003
Pitch: 142mm
Model: yiyun
HRC: 50-sixty
Surface area treatmetn: Shot Blasting or painting
Samples: Accessible
Packaging Specifics: Paper packaging box, wood box, tailored packaging if the buy amount is huge

Organization
Technical specs

Technical specs
one. Heavy. -duty solid chain with forged connecting rod.
2. Alloy metal connecting rod with large tensile power.
3. Straightforward to set up and keep.
four. Passed ISO9001. 2015 large regular certification
Drawing
Comprehensive photos
Sample
Main characteristics
Set up
In addition, our items can also be custom-made in accordance to your needsFAQ & Make contact with

Different types of drive chains

There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right one according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.
chain

roller chain

There are several differences between drive chains and roller chains, but in essence, the two are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least six links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.

Drop forged rivetless chain

Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into three types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.

double chain

Duplex drive chains have two sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the three sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.
chain

flat top chain

Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are two main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.

China best Special forging die section chain rod for scraper chain conveyor chain     roller chain accessoriesChina best Special forging die section chain rod for scraper chain conveyor chain     roller chain accessories
editor by czh